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3-1/8" A-1 Hydraulic Setting Tool Assembly Procedures
- Place all parts on clean and uncluttered surface for ease of inspection and assembly.
- Check all parts for defects and damage. Clean all threads and seal surfaces of rust, dirt, and burrs. If a part cannot be cleaned or repaired satisfactorily, replace it and set defective part aside for rework.
- Pre-assemble parts excluding O-Rings to insure proper machine work.
- Set aside proper O-Rings;
(16) 123 VITON 90 DURO for the internal sealing surface for the pistons.
(8) 118 VITON, 90 DURO for the cylinder rod.
- High temp grease should be used during assembly.
- Always check all sealing surfaces (pistons, o-ring grooves, and threads) are clean, free of debris and in good working condition.
- Upper Hydraulic Mandrel (Top Sub)
Part #: 40.HSTC.238.0100
Place (2) 123 O-rings on the Upper Mandrel
Grease liberally with high temp assembly lube.
- Upper Cylinder (Shear Sleeve)
Part#: 40.HSTC.238.0200
Apply a thin layer of assembly lube on the inside of the Upper Cylinder to ensure o-ring damage does not occur.
Slide Upper Cylinder over the o-ring on the Upper Mandrel and continue until the Sheer screw holes align with the sheer groove.
Once in place install the four 3/8" – 16 x 3/8" brass sheer screws.
- Piston - Part #: 40.HSTC.238.0300
Install the internal (2) (118) o-rings and apply a small amount of assembly lube.
Next install the exterior (2) (123) o-rings and apply assembly lube.
Once the piston is properly lubricated, it can be threaded into the Upper Cylinder.
Note: The piston should be installed with the external o-rings going into the upper cylinder.
- Cylinder Rod - Part #: 40.HSTC.238.0400
Install the (2) (123) o-rings into groove located at the bottom of the rod. Apply assembly lube
Apply a generous amount of assy. lube to the sealing (polished) surface of the rod.
Careful not to damage the internal o-ring of the piston, slide the rod through and thread into the Upper Hydraulic Mandrel.
- Rod Chamber - Part #: 40.HSTC.238.0500
The Rod Chamber slides over the o-rings of the Cylinder Rod and thread onto the lower portion of the piston.
Apply assembly lube to the internal sealing surface to prevent o-ring damage.
Once completed gently push the Rod Chamber over the Cylinder Rod, and thread onto the piston.
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- Piston - Part #: 40.HSTC.238.0300
Install the internal (2) (118) o-rings and apply a small amount of assy. lube.
Next install the exterior (2) (123) o-rings and apply assy. lube.
Once the piston is properly lubricated, it can be threaded into the Upper Cylinder.
Note: The piston should be installed with the external o-ring going into the Upper Rod Chamber.
- Lower Cylinder Rod
Part #: 40.HSTC.238.0400
Install the (2) (123) o-rings into groove located at the bottom of the rod. Apply assy. lube
Apply a generous amount of assembly lube to the sealing (polished) surface of the rod.
Careful not to damage the internal o-ring, slide the rod through the piston and thread into the Upper Cylinder Rod.
- Lower Rod Chamber
Part #: 40.HSTC.238.0500
The Rod Chamber slides over the o-rings of the Cylinder Rod and thread onto the lower portion of the piston.
Apply assembly lube to the internal sealing surface to prevent o-ring damage.
Once completed gently push the Rod Chamber over the Cylinder Rod, and thread onto the piston.
- Setting Sleeve Adapter
Part#: 40.HSTC.238.0600
Install the external (2) (123) o-rings and the internal (2) (118) o-rings. Apply assembly lube to both.
Thread the Setting Sleeve Adapter into the Lower Rod Chamber.
- Connector Rod
Part #: 40.HSTC.238.0700
Apply a light layer of assy. lube to the sealing (polished) surface.
Slide Connector Rod through the Setting Sleeve Adapter. Then thread the Connector Rod into the Lower Cylinder Rod.
- Tension Rod Adapter
Part #: 40.HSTC.238.0800
Thread the Tension Rod Adapter into the connector rod.
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