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1-3/4" A-1 Hydraulic Setting Tool - Assembly & Disassembly Procedures
Downloadable PDF: Tech Sheet & Procedures
Assembly Procedures
- Place all parts on clean uncluttered surface for ease of inspection and assembly.
- Check all parts for defects and damage. Clean all threads and seal surfaces of rust, dirt, and burrs. If a part cannot be cleaned or repaired satisfactorily, replace it and set defective part aside for rework.
- Pre-assemble parts excluding o-rings to ensure proper machine work.
- Set aside proper O-rings (item 4, item 5) ensure the O-rings are 90 duro.
- High temp grease should be used during assembly.
- Always check all sealing surfaces (pistons, o-ring grooves, and threads) are clean, free of debris and in good working condition.
- Install all O-rings (item 4) on Piston’s (item 6), Top sub (item 1), Setting Sleeve Adapter (item 9), and Cylinder Rod (item 7) in the two O-ring grooves provided on items OD.
- Install all O-rings (item 5) on all Piston’s (item 6) and Setting Sleeve Adapter (item 9) in the O-ring grooves provided in the ID.
- Apply grease to OD of Top Sub (item 1) and ID of Upper Cylinder (item 3). Slide the Upper Cylinder over the O-ring on the Top sub and continue until the shear screw holes align with the shear groove. Install Brass Shear Screw’s (item 2).
- Lubricate the O-rings and Threads on a Piston (items 6). Insert the piston with the external OD o-rings going into the Upper Cylinder and make up.
- Apply grease to the sealing surface and O-ring on the Cylinder Rod (item 7). Careful not to damage the internal O-ring of the piston, slide the Cylinder Rod mandrel though and thread into the Top Sub (item 1).
- Apply grease to ID of Bottom Cylinder (item 8). Insert the box end with the pressure relief holes facing towards the Piston. Slide it over the O-ring on the Cylinder Rod until it can be threaded on to the piston.
- Lubricate the O-rings and Threads on a Piston (items 6). Insert the piston with the external OD o-rings going into the Upper Cylinder and make up.
- Apply grease to the sealing surface and O-ring on the Cylinder Rod (item 7). Careful not to damage the internal O-ring of the piston, slide the Cylinder Rod mandrel though and thread into the Upper Cylinder Rod.
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- Apply grease to ID of Bottom Cylinder (item 8). Insert the box end with the pressure relief holes facing towards the Piston. Slide it over the O-ring on the Cylinder Rod until it can be threaded on to the piston.
- Lubricate the O-rings and Threads on a Piston (items 6). Insert the piston with the external OD o-rings going into the Upper Cylinder and make up.
- Apply grease to the sealing surface and O-ring on the Cylinder Rod (item 7). Careful not to damage the internal O-ring of the piston, slide the Cylinder Rod mandrel though and thread into the Upper Cylinder Rod.
- Apply grease to ID of Bottom Cylinder (item 8). Insert the box end with the pressure relief holes facing towards the Piston. Slide it over the O-ring on the Cylinder Rod until it can be threaded on to the piston.
- Lubricate the O-rings and Threads on a Piston (items 6). Insert the piston with the external OD o-rings going into the Upper Cylinder and make up.
- Apply grease to the sealing surface and O-ring on the Cylinder Rod (item 7). Careful not to damage the internal O-ring of the piston, slide the Cylinder Rod mandrel though and thread into the Upper Cylinder Rod.
- Apply grease to ID of Bottom Cylinder (item 8). Insert the box end with the pressure relief holes facing towards the Piston. Slide it over the O-ring on the Cylinder Rod until it can be threaded on to the piston.
- Lubricate the O-rings and Threads on a Setting Sleeve Adapter (item 9) and thread into the Bottom Cylinder.
- Apply grease to the sealing surface on the Connector Rod (item 11). Slide Connector Rod through the Setting Sleeve Adapter. Then make up the Connector Rod into the Cylinder Rod.
- Ensure all connections are tight with a 24” Wrench, place into shipping box and label product.
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disAssembly Procedures
- Place assembled tool in vice on the Top Sub (item 1). “Note: During disassembly make sure not to wrench on the sealing surfaces on the Connector Rod (item 11) and Cylinder Rod’s (item 7).”
- Hold back up on the Lowest Cylinder (item 8) and Break out the Setting Sleeve Adapter (item 9). Once unthreaded pull the Setting Sleeve Adapter down off the Connector Rod.
- Next hold back up on the lowest Piston (item 6) and break out the Bottom Cylinder (item 8).
- Now hold back up on the lowest part of the exposed Cylinder Rod (item 7). Break out the Connector Rod (item 11).
- Now wrench on the lowest part of the exposed Cylinder Rod (item 7). Break out and pull the Rod out of the Piston above. “Note: Occasionally the connection in the Cylinder Rod’s above might break first. If this happens try retightening and getting it to break where needed or breaking the Bottom Cylinder above sliding it down to hold backup where needed.”
- Hold back up on the Lowest Bottom Cylinder and Break out the lowest Piston (item 6).
- Next hold back up on the lowest Piston (item 6) and break out the Bottom Cylinder (item 8).
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- Now wrench on the lowest part of the exposed Cylinder Rod (item 7). Break out and pull the Rod out of the piston above.
- Hold back up on the Lowest Bottom Cylinder and Break out the lowest Piston (item 6).
- Next hold back up on the lowest Piston (item 6) and break out the Bottom Cylinder (item 8).
- Now wrench on the lowest part of the exposed Cylinder Rod (item 7). Break out and pull the Rod out of the Piston above.
- Hold back up on the Lowest Bottom Cylinder and Break out the lowest Piston (item 6).
- Next hold back up on the lowest Piston (item 6) and break out the Bottom Cylinder (item 8).
- Now wrench on the lowest part of the exposed Cylinder Rod (item 7). Break out and pull the Rod out of the Piston above.
- Hold back up on the Upper Cylinder (item 2) and Break out the lowest Piston (item 6).
- Remove Upper Cylinder (item 3) from the Top Sup (item 1) by pulling it off.
- Remove all o-rings, clean all parts, inspect and redress.
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